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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Crafty repair to cracked numberplate hanger - M800

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bigmal
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PostSubject: Crafty repair to cracked numberplate hanger - M800   Sat Feb 25, 2012 6:07 pm

Here you can see how the plastic moulding which holds indicators, rear number plate etc had split right through along the crease (this is the M800 'fishtail' model)

From February 25, 2012" border="0" />

The metal 'u section' bracket which screws to the number plate would screw to this. So bike unroadworthy

Didnt have any sheet metal in stock to make a bracket, but did have one of these chunky brackets (bright plated steel I think)

From February 25, 2012" border="0" />

After a bit of flattening, hacksawing & filing, made 2 brackets & pop riveted these to the metal u channel/number plate assembly:

From February 25, 2012" border="0" />

From February 25, 2012" border="0" />

Then used a couple of nice large headed allen bolts to screw this to the original plastic housing on the bike:

From February 25, 2012" border="0" />

Job done... and beats spending £70 on a new plastic housing, which would probably have been a pig to fit.


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captain crash
Mentally Deficient lunatic ..... & ..... Site Moderator
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Sat Feb 25, 2012 6:18 pm

Excellent, always feels good when you do a job yourself and save a few bobs or in this case lots of bobs
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yorkshire-vz800l1
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Sat Feb 25, 2012 7:28 pm

I do like a good bodge that turns out looking very good.
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bigmal
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Sat Feb 25, 2012 7:54 pm

You're spot on Chris! It felt very bodge like when I was at the 'hacksaw & file' stage, but by the time I'd finished, especially with the large flat headed bolts, it looks really good. Alters the angle of the number plate a bit (less vertical now) but I like that.

cheers
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Mr Intruder
Suzuki800.com Founder ... & ... Senior Administrator
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Sat Feb 25, 2012 8:10 pm

Good job, BigMals tail tidy mod
Keep an eye on it though just to ensure the metal isn't getting stressed due to vibration & wobble, I reckon it'll be good as gold though

A good bodge is a work of art and takes a bit more thinking about than the easy route people with money take.
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alfie92
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Sun Feb 26, 2012 3:25 pm

Well thought out and done Mal.
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Bunso Steel
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Mon Feb 27, 2012 8:44 pm

Looks great mate
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Ken1964
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Tue Apr 29, 2014 10:13 pm

It goes to show that make do and mend is still very much an English preoccupation, very well done Sir.
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simbo
.. Mechanical Tart .. .. Site Moderator ..
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Tue Apr 29, 2014 10:17 pm

Nice repair Mal  
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bigmal
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Tue Apr 29, 2014 11:11 pm

That's an old post guys... I just resurrected it in case it helped our German friend with mending his Wink
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Mr Intruder
Suzuki800.com Founder ... & ... Senior Administrator
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PostSubject: Re: Crafty repair to cracked numberplate hanger - M800   Wed Apr 30, 2014 6:46 am

Still a very worthy post Mal & some members obviously have not seen it before so it's new to them. Still good no matter when it was posted.  
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