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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Bike electrical issue

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Rattler
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PostSubject: Re: Bike electrical issue   Mon Jun 08, 2015 8:06 am

Yeah its been done mate. The reason I now think it may be the alarm is because the fuel pump won't even prime now but while the ignition is on occasionally you can hear the alarm clicking repeatedly as if it was being turned on and off over and over and it's the same as how the fuel pump kept priming over and over in a row. You couldn't hear the alarm clicking before because of the fuel pump. So it could be a fault with the alarm to the ignition. So that's the next step this week.
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simbo
.. Mechanical Tart .. .. Site Moderator ..
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PostSubject: Re: Bike electrical issue   Mon Jun 08, 2015 6:46 pm

It must be very frustrating Rattler, I hope you manage to pinpoint the fault 
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Rattler
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PostSubject: Re: Bike electrical issue   Mon Jun 08, 2015 6:53 pm

4 months off the road Simbo. We've got some very knowledgeable guys in our club but this has baffled everyone.
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Rattler
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PostSubject: Re: Bike electrical issue   Fri Jun 12, 2015 7:25 pm

Ok looks like we have found the issue. The ECM wasn't giving an earth to the fuel pump relay or something like that. There has been a temporary fix but need to check if it is the ECM. It's a long shot but don't suppose anyone has a spare ECM I could borrow just to test it?
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Twojobmick
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PostSubject: Re: Bike electrical issue   Fri Jun 12, 2015 10:33 pm

Sorry mate, can't help you there 
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simbo
.. Mechanical Tart .. .. Site Moderator ..
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PostSubject: Re: Bike electrical issue   Mon Jul 13, 2015 9:49 pm

Any luck with fixing the bike Rattler?
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Rattler
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PostSubject: Re: Bike electrical issue   Thu Jul 16, 2015 10:20 pm

It's going back to my mates on Sunday. I'm confident it will get fixed then.
It's was our clubs rally last weekend so been mega busy.
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Rattler
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PostSubject: Re: Bike electrical issue   Sun Aug 02, 2015 11:15 pm

My bike is sorted. Turned out to be the least likely cause...the ECU. For what ever reason it wasn't communicating with the fuel pump relay properly. I bought a second hand ECU off eBay for 60 quid and after my mate checked the wiring for shorts connected it and it's fine now :)
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yorky
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PostSubject: Re: Bike electrical issue   Mon Aug 03, 2015 7:14 pm

Good to hear its sorted...been a worrying time I should think.
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captain crash
Mentally Deficient lunatic ..... & ..... Site Moderator
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PostSubject: Re: Bike electrical issue   Mon Aug 03, 2015 7:24 pm

Glad its sorted, must of been a real pain in the arse
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simbo
.. Mechanical Tart .. .. Site Moderator ..
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PostSubject: Re: Bike electrical issue   Mon Aug 03, 2015 8:57 pm

Glad it's sorted Rattler must have been a real head scratcher that one 
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alfie92
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PostSubject: Re: Bike electrical issue   Mon Aug 03, 2015 9:10 pm

Glad to got it sorted Rattler,and the fact that you posted the problem and cure for others.
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Rattler
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PostSubject: Re: Bike electrical issue   Mon Aug 03, 2015 9:26 pm

Virtually everything was tested lol and a lot of research was done trying to find similar problems and I found a site where a guy with a gixr had the exact same issue. So from that we focused on the ECU but my mate wanted to cinform the wiring wasn't shorting and causing the issue first.
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Mr Intruder
Suzuki800.com Founder ... & ... Senior Administrator
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PostSubject: Re: Bike electrical issue   Tue Aug 04, 2015 9:14 pm

My word what a bloody job that has been, really pleased you found the culprit though.
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rossmofo
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PostSubject: Re: Bike electrical issue   Mon Aug 10, 2015 3:05 pm

Glad you got it sorted and your mate sounds pretty savvy, was a sound precaution to check for shorts etc before fitting new ecu ...
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katsd
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PostSubject: Re: Bike electrical issue   Mon Aug 10, 2015 9:37 pm

Does the alarm have an immobiliser - maybe that's iffy ?
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Rattler
Valued Member
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PostSubject: Re: Bike electrical issue   Tue Aug 11, 2015 10:43 pm

My mate had bypassed the immobiliser part of the alarm.
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katsd
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PostSubject: Re: Bike electrical issue   Wed Aug 12, 2015 7:10 am

I feel such a dick - for some reason I'd missed the posting that said you'd sorted it - & all the subsequent postings !!  I'm blaming it on "system error" .  Glad you got it sorted - must have been a nightmare
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simbo
.. Mechanical Tart .. .. Site Moderator ..
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PostSubject: Re: Bike electrical issue   Wed Aug 12, 2015 10:07 pm

katsd wrote:
I feel such a dick - for some reason I'd missed the posting that said you'd sorted it

Please Dave! No Dick feeling allowed in the General Electrical Modifications, Help & Information Thread 

Any 'Dick Feeling' must be in the General Chat Area 

sssmily
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v-twin
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PostSubject: Re: Bike electrical issue   Wed Aug 12, 2015 10:09 pm

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