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Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Exhaust mod

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Mr Intruder
captain crash
fat intruder
stingray
8 posters
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stingray
Very Valued VIP Member
stingray



Exhaust mod Empty
PostSubject: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 2:15 pm

Exhaust mod 3498837457  Bit the bullet today and done the exhaust mod on the M800 Exhaust mod 3660331482 , pierced both baffles in each exhaust using a pointed piece of 20mm round-bar affraid and the results----------------- brilliant Exhaust mod 586905 what a difference, sounds really sweet now. Now the engine can breath you can appreciate just how much it was struggling before the mod Exhaust mod 2046518858.
Invaluable advise from you guys again Exhaust mod 103551  Exhaust mod 103551  Exhaust mod 65147  Exhaust mod 65147  Exhaust mod 433968 all.
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fat intruder
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fat intruder



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 2:17 pm

bet that sounds pretty fruity with 20mm through it  Exhaust mod 102087026
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captain crash
Mentally Deficient lunatic ..... & ..... Site Moderator
captain crash



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 2:52 pm

Sounds good John, far to quiet as standard
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Mr Intruder
Suzuki800.com Founder ... & ... Senior Administrator
Mr Intruder



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 4:30 pm

I would be interested to hear that, bet it sounds so much more Grrrrrrrrr with both at 20mm.  Twisted Evil 
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stingray
Very Valued VIP Member
stingray



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 5:09 pm

Mr Intruder wrote:
I would be interested to hear that, bet it sounds so much more Grrrrrrrrr with both at 20mm.  Twisted Evil 

Yes Dave, nice deep grunt to it now, I think the neighbours might sell up now but Exhaust mod 1249461214  hyst  hyst I'm toying with the idea of drilling the back plates now but don't want to overdo it, any thoughts on that m8  Exhaust mod 437349 or Exhaust mod 184121345
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DaveK
Member
DaveK



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PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 6:54 pm

stingray i have done the same as you may do the back plates over the weekend if i do i will post back  Exhaust mod 3498837457
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stingray
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stingray



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 7:05 pm

DaveK wrote:
stingray i have done the same as you may do the back plates over the weekend if i do i will post back  Exhaust mod 3498837457

Cheers Dave Exhaust mod 3498837457
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Proudtexson
VIP Member
Proudtexson



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 7:07 pm

I have all three done .Both baffles and 8 - 1/2 inch holes in plates.love the sound. really has a good sound when coming off the throttle.
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simbo
* Site Guru *
simbo



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeWed Jul 23, 2014 9:18 pm

I can't remember proper, doesn't it make it sound deeper knocking holes in the baffle plate but makes it more farty but louder if you drill the end plates?
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Proudtexson
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Proudtexson



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PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeThu Jul 24, 2014 12:33 am

It sounds deeper Sim.
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DaveK
Member
DaveK



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeSun Aug 10, 2014 11:20 am

stingray wrote:
DaveK wrote:
stingray i have done the same as you may do the back plates over the weekend if i do i will post back  Exhaust mod 3498837457

Cheers Dave Exhaust mod 3498837457

 John have done the back plates with 10mm thats all my cordless drill will hold now have a nice deeper sound  Exhaust mod 3498837457
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stingray
Very Valued VIP Member
stingray



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeSun Aug 10, 2014 12:47 pm

DaveK wrote:
stingray wrote:
DaveK wrote:
stingray i have done the same as you may do the back plates over the weekend if i do i will post back  Exhaust mod 3498837457

Cheers Dave Exhaust mod 3498837457

 John have done the back plates with 10mm thats all my cordless drill will hold now have a nice deeper sound  Exhaust mod 3498837457

 Exhaust mod 3498837457 Thanks for that Dave, how many 10mm holes have you drilled in each back plate? Exhaust mod 103551
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DaveK
Member
DaveK



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PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeSun Aug 10, 2014 2:02 pm

4 in the top & 4 in the bottom see how it go's may do more
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stingray
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stingray



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeSun Aug 10, 2014 4:28 pm

DaveK wrote:
4 in the top & 4 in the bottom see how it go's may do more

 :cmate:  Cheers Dave, I think I'll be giving it a go. You could get a bigger drill & open the holes up more rather than extra holes   Exhaust mod 3498837457  Exhaust mod 103551
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stingray
Very Valued VIP Member
stingray



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeMon Aug 11, 2014 11:23 am

DaveK wrote:
4 in the top & 4 in the bottom see how it go's may do more

 Exhaust mod 3498837457 Drilled the back plates this morning 4 x 10mm holes in each pipe, the same as DaveK :cmate:  & I have to say I'm well pleased with the results Exhaust mod 586905 , don't think I'm going any further now as I think the exhaust tone now is perfect for me, not overly loud but a nice throaty 'V' twin sound ilis  Exhaust mod 103551
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DaveK
Member
DaveK



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeMon Aug 11, 2014 4:01 pm

Exhaust mod 3498837457  same as you im happy with the 10mm but nice to have the option to go more  Very Happy
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stingray
Very Valued VIP Member
stingray



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeMon Aug 11, 2014 4:47 pm

DaveK wrote:
Exhaust mod 3498837457  same as you im happy with the 10mm but nice to have the option to go more  Very Happy

 Exhaust mod 3498837457 Yeah, I'd advise anyone to do these mods as the results are great  Exhaust mod 102087026  a lot.
Thanks again all Exhaust mod 184121345
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OldManYam
Very Valued VIP Member
OldManYam



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeMon Aug 11, 2014 8:19 pm

Hi guys !

Without wishing to sound rude ... it might be a benefit to the rest of us if you show us a picture of your exhaust !  Exhaust mod 852880  Embarassed  Embarassed 

Or without getting ruder .... an 'end shot' would be nice ! Exhaust mod 852880  Embarassed  Embarassed 

At least this thread was not entitled 'How to bore out your (own) exhaust'  Exhaust mod 3213823784  hyst  Exhaust mod 2740622253  Exhaust mod 2343124779 
Sorry - I know this is a serious thread - but the innuendo was killing me .........
.... seriously though .... I'm sure some pictures would be a big help to others.
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DaveK
Member
DaveK



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeMon Aug 11, 2014 10:34 pm

Yam your right innuendo or not i can get the sound i was after untill i have the cash to get non stock
i did step 1 first (punch the platas) used the bike for a bit just to be sure all was ok.
then did step 2 (drill the holes) did 6mm first not that good then 10mm got the sound i was after

the guinea pig i used for step 1 was my old VL125 with the twin pipes got it a bit deeper even on that



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OldManYam
Very Valued VIP Member
OldManYam



Exhaust mod Empty
PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitimeMon Aug 11, 2014 11:07 pm

Hi Dave K,
Top man for posting a step by step guide .... wagg 
... & quite an easy mod then -   oyili 
I can understand why many people are in favour of it.  Exhaust mod 996187811

Looks like a tapered reamer is the way to go for enlarging the holes - you can get stepped reamers as well - the only drawback with most of the cheaper versions of these tools being that they tend to blunt easily - probably best running them a lower drill speeds - with a battery drill possibly being the best option & take it nice and slow.
I did giggle a little during the punching out of the inner baffles, when Abe 'missed' with the hammer - & must have clonked the rim of the silencer ... OOppps
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PostSubject: Re: Exhaust mod   Exhaust mod Icon_minitime

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