Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

You will need to register before all the area's become visible, before doing so please enter & read the first thread in the Introductory area

It will only take a minute to register & it would be great to have you on board
This is a free to access and use site.
Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Bike electrical issue

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+13
Lowey
stingray
captain crash
OldManYam
rossmofo
twenty2
Mr Intruder
Ken1964
simbo
Doc Cox
fat intruder
v-twin
Rattler
17 posters
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AuthorMessage
Rattler
Valued Member
Rattler



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Jun 08, 2015 8:06 am

Yeah its been done mate. The reason I now think it may be the alarm is because the fuel pump won't even prime now but while the ignition is on occasionally you can hear the alarm clicking repeatedly as if it was being turned on and off over and over and it's the same as how the fuel pump kept priming over and over in a row. You couldn't hear the alarm clicking before because of the fuel pump. So it could be a fault with the alarm to the ignition. So that's the next step this week.
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simbo
* Site Guru *
simbo



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Jun 08, 2015 6:46 pm

It must be very frustrating Rattler, I hope you manage to pinpoint the fault  Bike electrical issue - Page 2 3768075377
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Rattler
Valued Member
Rattler



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Jun 08, 2015 6:53 pm

4 months off the road Simbo. We've got some very knowledgeable guys in our club but this has baffled everyone.
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Rattler
Valued Member
Rattler



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeFri Jun 12, 2015 7:25 pm

Ok looks like we have found the issue. The ECM wasn't giving an earth to the fuel pump relay or something like that. There has been a temporary fix but need to check if it is the ECM. It's a long shot but don't suppose anyone has a spare ECM I could borrow just to test it?
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Twojobmick
Valued VIP Member
Twojobmick



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeFri Jun 12, 2015 10:33 pm

Sorry mate, can't help you there Bike electrical issue - Page 2 437349
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simbo
* Site Guru *
simbo



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Jul 13, 2015 9:49 pm

Any luck with fixing the bike Rattler?
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Rattler
Valued Member
Rattler



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeThu Jul 16, 2015 10:20 pm

It's going back to my mates on Sunday. I'm confident it will get fixed then.
It's was our clubs rally last weekend so been mega busy.
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Rattler
Valued Member
Rattler



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeSun Aug 02, 2015 11:15 pm

My bike is sorted. Turned out to be the least likely cause...the ECU. For what ever reason it wasn't communicating with the fuel pump relay properly. I bought a second hand ECU off eBay for 60 quid and after my mate checked the wiring for shorts connected it and it's fine now :)
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yorky
VIP Member
yorky



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Aug 03, 2015 7:14 pm

Good to hear its sorted...been a worrying time I should think.
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captain crash
Mentally Deficient lunatic ..... & ..... Site Moderator
captain crash



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Aug 03, 2015 7:24 pm

Glad its sorted, must of been a real pain in the arse Bike electrical issue - Page 2 2170595768
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simbo
* Site Guru *
simbo



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Aug 03, 2015 8:57 pm

Glad it's sorted Rattler must have been a real head scratcher that one Bike electrical issue - Page 2 3498837457
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alfie92
Very Valued VIP Member
alfie92



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Aug 03, 2015 9:10 pm

Glad to got it sorted Rattler,and the fact that you posted the problem and cure for others.
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Rattler
Valued Member
Rattler



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Aug 03, 2015 9:26 pm

Virtually everything was tested lol and a lot of research was done trying to find similar problems and I found a site where a guy with a gixr had the exact same issue. So from that we focused on the ECU but my mate wanted to cinform the wiring wasn't shorting and causing the issue first.
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Mr Intruder
Suzuki800.com Founder ... & ... Senior Administrator
Mr Intruder



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeTue Aug 04, 2015 9:14 pm

My word what a bloody job that has been, really pleased you found the culprit though.
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rossmofo
Member
rossmofo



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Aug 10, 2015 3:05 pm

Glad you got it sorted and your mate sounds pretty savvy, was a sound precaution to check for shorts etc before fitting new ecu ...
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katsd
Very Valued VIP Member
katsd



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeMon Aug 10, 2015 9:37 pm

Does the alarm have an immobiliser - maybe that's iffy ?
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Rattler
Valued Member
Rattler



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeTue Aug 11, 2015 10:43 pm

My mate had bypassed the immobiliser part of the alarm.
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katsd
Very Valued VIP Member
katsd



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeWed Aug 12, 2015 7:10 am

I feel such a dick - for some reason I'd missed the posting that said you'd sorted it - & all the subsequent postings !!  I'm blaming it on "system error" .  Glad you got it sorted - must have been a nightmare
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simbo
* Site Guru *
simbo



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeWed Aug 12, 2015 10:07 pm

katsd wrote:
I feel such a dick - for some reason I'd missed the posting that said you'd sorted it

Please Dave! No Dick feeling allowed in the General Electrical Modifications, Help & Information Thread  Bike electrical issue - Page 2 1822899887

Any 'Dick Feeling' must be in the General Chat Area  Bike electrical issue - Page 2 3498837457

sssmily
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v-twin
Very Valued VIP Member
v-twin



Bike electrical issue - Page 2 Empty
PostSubject: Re: Bike electrical issue   Bike electrical issue - Page 2 Icon_minitimeWed Aug 12, 2015 10:09 pm

Bike electrical issue - Page 2 3498837457
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