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Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

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Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Cheap Pair Valve Removal 98 VZ800

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alfie92
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PostSubject: Cheap Pair Valve Removal 98 VZ800   Cheap Pair Valve Removal 98 VZ800 Icon_minitimeWed Aug 12, 2015 7:53 pm

Cheap Pair Valve Removal 98 VZ800 Imag0711
Well this is exactly what it says it is. I don't like spending money on these little things I feel I can do on my own, so naturally I have some pretty crazy ideas flowing out of my head with my Marauder. I removed my PAIR Valve using only the tools necessary to remove the assembly and wire cutters to help "crimp" the ends of the tubes that connect to the Jugs. I left about an inch of space in the tube from the bolt head holes and pinched it together as closed as i could get it. Then i cleaned out all the carbon from inside the tube, dried it under heat(torch), re-cleaned with a rag, and filled the tube with JB Weld, a strong two part heat-resistant epoxy. I also used some on the tip of the crimped tube to smooth it out a little. Doesn't look as good as its $20 removal kit counterpart, but works just as well. As for the small air tube that comes from the middle carb/air line, I cut it and left about 1.5 inches of extra tube hanging off, and stuck a broken old mini-screwdriver head in the excess and put the stock clamp back on, presto! So those 3 bolt holes are your only issue now. As you can see on mine, I used the PAIR Valve box cover screws with the hex heads and they fit right in....looks kinda pretty too, the third was just a random bolt i had to find, the threads didn't match but as its only for looks and really just can't fall out, I cross threaded the bolt and snugged her right in. I know this kit was cheap, but hey, now its even cheaper.
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PostSubject: Re: Cheap Pair Valve Removal 98 VZ800   Cheap Pair Valve Removal 98 VZ800 Icon_minitimeWed Aug 12, 2015 7:56 pm

Cheap Pair Valve Removal 98 VZ800 Imag0712Cheap Pair Valve Removal 98 VZ800 Imag0713Cheap Pair Valve Removal 98 VZ800 Imag0714Cheap Pair Valve Removal 98 VZ800 Imag0715Cheap Pair Valve Removal 98 VZ800 Imag0610Cheap Pair Valve Removal 98 VZ800 Imag0716
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alfie92
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PostSubject: Re: Cheap Pair Valve Removal 98 VZ800   Cheap Pair Valve Removal 98 VZ800 Icon_minitimeWed Aug 12, 2015 8:16 pm

Good trick with the mod and cheap as well, Looks well with open jugs.
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simbo
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PostSubject: Re: Cheap Pair Valve Removal 98 VZ800   Cheap Pair Valve Removal 98 VZ800 Icon_minitimeWed Aug 12, 2015 9:23 pm

Good idea crimping the tubes, looks good  Cheap Pair Valve Removal 98 VZ800 2170595768
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Ken1964
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PostSubject: Re: Cheap Pair Valve Removal 98 VZ800   Cheap Pair Valve Removal 98 VZ800 Icon_minitimeFri Aug 14, 2015 9:16 pm

Your a very clever man, excellent job.
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PostSubject: Re: Cheap Pair Valve Removal 98 VZ800   Cheap Pair Valve Removal 98 VZ800 Icon_minitimeFri Aug 14, 2015 9:59 pm

Good write-up Josh.  I followed this guys instructions Moccasin Mike to remove the PAIR valve from my '01 Volusia.  Went as far as Step 2, couldn't really see the point of a complete removal - really neatens up the side - simple mod well worth doing.

Cheap Pair Valve Removal 98 VZ800 <a href=Cheap Pair Valve Removal 98 VZ800 DSC08608%20-%20Copy_zpsc5pptjbk" />
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captain crash
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PostSubject: Re: Cheap Pair Valve Removal 98 VZ800   Cheap Pair Valve Removal 98 VZ800 Icon_minitimeSun Aug 23, 2015 8:53 pm

Looking good Josh  Cheap Pair Valve Removal 98 VZ800 184121345
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PostSubject: Re: Cheap Pair Valve Removal 98 VZ800   Cheap Pair Valve Removal 98 VZ800 Icon_minitime

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