Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

You will need to register before all the area's become visible, before doing so please enter & read the first thread in the Introductory area

It will only take a minute to register & it would be great to have you on board
This is a free to access and use site.
Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

You will need to register before all the area's become visible, before doing so please enter & read the first thread in the Introductory area

It will only take a minute to register & it would be great to have you on board
This is a free to access and use site.
Suzuki 800 Intruder Club & Forum
Would you like to react to this message? Create an account in a few clicks or log in to continue.

Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
HomeLatest imagesRegisterLog in

 

 Drill holes in Exhaust

Go down 
+2
johnboss
Simila
6 posters
AuthorMessage
Simila
Prospect
Simila



Drill holes in Exhaust  Empty
PostSubject: Drill holes in Exhaust    Drill holes in Exhaust  Icon_minitimeWed Apr 13, 2016 8:20 am

Sorry if this has been covered before , but i can't find it.
Has anyone drilled 4 holes in the back plate of their exhaust ?
I have seen many videos on YouTube and it looks simple enough , but my C800 ( 2006 ) performs well enough , i just want a little more deeper sound. Less like a sowing machine ! Some reports say it works , some not. 
Has anyone with a 2006 C800 done it without loosing performance or needing other modifications ?
i don't really want to go to the expense of a new set of pipes. 
Some videos show removing the baffles , some stick a bar inside to remove them.
All I'm thinking of is just to drill 4 half inch holes in the end plate for better sound without effecting anything else. 
I'm not worried about UK MOT legislation as I'm in Cyprus and its ok here. 
Thanks for any advise
Back to top Go down
johnboss
Very Valued VIP Member
johnboss



Drill holes in Exhaust  Empty
PostSubject: Re: Drill holes in Exhaust    Drill holes in Exhaust  Icon_minitimeWed Apr 13, 2016 6:15 pm

There's a section in 'the Garage' about exhausts and 'Salona' posted some pic's back in Jun 2015 when he drilled the back plates on his.
Most folk drill the baffles and also the back plates - makes a great noise without being offensive.
Back to top Go down
Simila
Prospect
Simila



Drill holes in Exhaust  Empty
PostSubject: Re: Drill holes in Exhaust    Drill holes in Exhaust  Icon_minitimeThu Apr 14, 2016 5:50 pm

Did the mod today . 
i drilled 4 holes in each end plate , 13mm . 
Sounds better and still performs the same. 
Not sure i will push my luck to do anything more , this will do for me :)
Back to top Go down
mas_lx
Prospect
mas_lx



Drill holes in Exhaust  Empty
PostSubject: Re: Drill holes in Exhaust    Drill holes in Exhaust  Icon_minitimeMon Jun 25, 2018 2:39 pm

Simila wrote:
Did the mod today . 
i drilled 4 holes in each end plate , 13mm . 
Sounds better and still performs the same. 
Not sure i will push my luck to do anything more , this will do for me :)

Hi!
I'm thinking of it too. I've a m800 (2007).
Since your doubts have been posted for a long now, can you tell if it was worth it? No problems what so ever?
thanks
Back to top Go down
peardrop3
Very Valued VIP Member
peardrop3



Drill holes in Exhaust  Empty
PostSubject: Re: Drill holes in Exhaust    Drill holes in Exhaust  Icon_minitimeMon Jun 25, 2018 3:05 pm

AS long as you use a 20mm rod through the 2 main baffles & drill the 4 or 6 holes in the end plate you should have no problems. Only problem is if you destroy the Cat' then you'll have some small problems.
If your bike has a K&N filter fitted then it will breathe ok but if you wreck the CAT then you'll need an ignition pack to alter the timing etc ok?
Back to top Go down
stingray
Very Valued VIP Member
stingray



Drill holes in Exhaust  Empty
PostSubject: Re: Drill holes in Exhaust    Drill holes in Exhaust  Icon_minitimeMon Jun 25, 2018 4:50 pm

Piercing the first baffle is simple, when you feel the point of the bar touch the second baffle put a piece of tape on the bar about an inch above the end of the exhaust, you'll then know you've pierced the second baffle without going too far, the 'Cat' is several inches past the second baffle so you should have no problems, trust me, you'll love the difference it makes, good luck Drill holes in Exhaust  3498837457
Back to top Go down
Bluesman
Very Valued VIP Member
Bluesman



Drill holes in Exhaust  Empty
PostSubject: Re: Drill holes in Exhaust    Drill holes in Exhaust  Icon_minitimeWed Jun 27, 2018 11:12 pm

Removing the cat produces no problems on fuel injected models. I've done it twice on C800's, with much of the cat removed. As long as you add some kind of lollipop to create a bit of back pressure. But it won't harm the bike with the pipes hollowed either. I ran HH short shots for a while and they are straight through. Hollowed stock pipes with some kind of DIY plate produces loud, almost aftermarket sound with no problems. With carbs you may need rejetting but ECU compensates on FI if you don't change the air intake as well. Adding an X-TRE will smooth things out on any set up but is not essential. With pipes and intake change, a fuel processor is usually required. If you have FI and want to saw, drill and bash you can do to your heart's content. I did, with no problems. But it's your bike - if you feel a bit is enough then no probs!  Drill holes in Exhaust  256401 Drill holes in Exhaust  256401

Mbroom21 likes this post

Back to top Go down
Sponsored content





Drill holes in Exhaust  Empty
PostSubject: Re: Drill holes in Exhaust    Drill holes in Exhaust  Icon_minitime

Back to top Go down
 
Drill holes in Exhaust
Back to top 
Page 1 of 1
 Similar topics
-
» Holes in Exhaust End
» Rebaffle?
» Filling in baffle holes
» two into one exhaust
» Exhaust mod!

Permissions in this forum:You cannot reply to topics in this forum
Suzuki 800 Intruder Club & Forum :: The Garage :: Exhaust-
Jump to:  
Slide Show
A random selection of suzuki800.com member bikes.
Latest topics
» Avon Cobra Chrome tyres
Drill holes in Exhaust  Icon_minitimeby KeithW Mon Oct 02, 2023 5:13 pm

» Gudday from the land where blood rushes to your head (upside down)
Drill holes in Exhaust  Icon_minitimeby beachartist Sun Sep 24, 2023 1:10 am

» Hi I'm a new member
Drill holes in Exhaust  Icon_minitimeby ian7be Mon Sep 18, 2023 7:47 am

» Hi im reg from aldershot uk
Drill holes in Exhaust  Icon_minitimeby Reggyreg Sat Sep 16, 2023 8:41 pm

» Hello
Drill holes in Exhaust  Icon_minitimeby webrider Thu Sep 14, 2023 1:34 pm

» Hello
Drill holes in Exhaust  Icon_minitimeby Nat Mon Sep 11, 2023 9:56 pm

» Hi all! I’m Greatwave and I have a tricked out 1992 Suzi for sale !
Drill holes in Exhaust  Icon_minitimeby greatwave Thu Sep 07, 2023 1:38 am

» Hello.
Drill holes in Exhaust  Icon_minitimeby Groovy Dinner Wed Sep 06, 2023 6:44 pm

» Hello everyone!!
Drill holes in Exhaust  Icon_minitimeby Badger Mon Sep 04, 2023 11:42 am

» clutch slipping now adjusted
Drill holes in Exhaust  Icon_minitimeby Badger Thu Aug 24, 2023 11:08 am

» Bolt's
Drill holes in Exhaust  Icon_minitimeby flying1 Thu Aug 24, 2023 10:38 am

» Intruder C800 looking for after market exhaust
Drill holes in Exhaust  Icon_minitimeby Fergal Tue Aug 08, 2023 6:18 pm

» Saying Hello
Drill holes in Exhaust  Icon_minitimeby Fergal Tue Aug 08, 2023 6:09 pm

» S-50 Repairs (Help needed)
Drill holes in Exhaust  Icon_minitimeby Badger Wed Jul 26, 2023 10:31 am

» Broken key
Drill holes in Exhaust  Icon_minitimeby Badger Mon Jul 17, 2023 9:05 am

» What's this screw??
Drill holes in Exhaust  Icon_minitimeby Fargo02 Mon Jul 17, 2023 1:28 am

» Saying hello ????
Drill holes in Exhaust  Icon_minitimeby Slickrickk Mon Jul 17, 2023 12:36 am

» Forks needed, , or tell me where I should be asking,,thanks
Drill holes in Exhaust  Icon_minitimeby Damion Jones Sun Jul 16, 2023 11:22 pm

» New guy
Drill holes in Exhaust  Icon_minitimeby BEEMERED Sun Jul 16, 2023 1:41 pm

» Saying hello as instructed :)
Drill holes in Exhaust  Icon_minitimeby uskydoo Sun Jul 16, 2023 10:45 am

Log in
Username:
Password:
Log in automatically: 
:: I forgot my password