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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Lollipops fitted today.

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Bluesman
Very Valued VIP Member
Bluesman


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PostSubject: Lollipops fitted today.   Lollipops fitted today. Icon_minitimeSun May 08, 2016 7:12 pm

After removing most of the catalytic converter, you can see the tube going straight to the header pipe on my completely gutted stock mufflers. 
Lollipops fitted today. IMG_1094_zpskycch9pe

I have noticed a little loss in backpressure and hence torque after this final stage so decided to make a new set of lollipops similar to the ones I installed on my HH pipes a few years back. First I purchased some 50mm washers, brackets and bolts/nuts (£3)

Lollipops fitted today. IMG_1099_zpseq0uq8i7

Next I made up a bracket to withstand the force from the exhaust output and a bolt to insert through a hole in the muffler. The top nut is to stop the bolt spinning when tightened from below and the wing nut as a prototype

Lollipops fitted today. IMG_1112_zpswycjdtck

Inserted and tightened about 6 inches in.

Lollipops fitted today. IMG_1119_zpsv7kg0kbm

After testing, I replaced the wing nut with a square nut, hidden where the eye cannot see.  I had to jack the bike up to get the drill into the lower pipe.

Lollipops fitted today. IMG_1127_zpswjwhhgnb

You have to shine a light down the pipes to see the lollipops but when sprayed with matt black HT paint, you cannot tell there is anything inside when viewed from the back

Lollipops fitted today. IMG_1121_zpsxowvz4aa

The bike now has more torque but the nice crack of sound is much the same. I guess this completes the stock exhaust modification. Possibly needs locknuts. I have tested for quite a few miles and so far the lollipops have remained in position. This method can be done on debaffled or gutted stock pipes and aftermarkets and is considerably cheaper than torque cones and if you like messing around, great fun! Very Happy
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ardie
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ardie


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PostSubject: Re: Lollipops fitted today.   Lollipops fitted today. Icon_minitimeSun May 08, 2016 7:32 pm

well impressed with that really neat and precise job very little cost hats off to you
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simbo
* Site Guru *
simbo


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PostSubject: Re: Lollipops fitted today.   Lollipops fitted today. Icon_minitimeSun May 08, 2016 8:31 pm

Nice job John  Lollipops fitted today. 2170595768  You should be on Dragons Den with this mod  Lollipops fitted today. 3498837457
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peardrop3
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peardrop3


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PostSubject: Re: Lollipops fitted today.   Lollipops fitted today. Icon_minitimeMon May 09, 2016 4:32 pm

Well done especially for someone who say's he's not mechanically minded!!! Lollipops fitted today. 3498837457
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Bluesman
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Bluesman


Lollipops fitted today. Empty
PostSubject: Re: Lollipops fitted today.   Lollipops fitted today. Icon_minitimeMon May 09, 2016 5:15 pm

peardrop3 wrote:
Well done especially for someone who say's he's not mechanically minded!!! Lollipops fitted today. 3498837457

Let's say, I'm a master bodger!  Laughing
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Lollipops fitted today. Empty
PostSubject: Re: Lollipops fitted today.   Lollipops fitted today. Icon_minitime

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Lollipops fitted today.
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Suzuki 800 Intruder Club & Forum :: The Garage :: Exhaust-
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