Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

You will need to register before all the area's become visible, before doing so please enter & read the first thread in the Introductory area

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This is a free to access and use site.
Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Rear Sprocket Bolts

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3 posters
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hmac
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hmac


Rear Sprocket Bolts Empty
PostSubject: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeMon Mar 19, 2018 9:41 am

Does any know how to replace the rear sprocket bolts on a VZ800 Marauder?
Fitting a new chain and sprockets and one of the rear sprocket nuts is badly rounded and wont come loose. I have tried hammering a smaller socket onto it but it just spun off.
I am wondering if I just grind it flush with the sprocket is it then just a case of knocking the remains of the bolt out and dropping in a new one, or would I need to get it pressed out and new one pressed in.
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peardrop3
Very Valued VIP Member
peardrop3


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PostSubject: Re: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeMon Mar 19, 2018 10:15 am

Grind the head off then punch it out with a suitable punch & go to the bolt stockist you're bound to know locally & get a replacement & your away.
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hmac
Member
hmac


Rear Sprocket Bolts Empty
PostSubject: Re: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeMon Mar 19, 2018 10:29 am

Thanks for the speedy reply Peter. That's what I'm hoping will happen, ordered new sprocket nuts from Wemoto last night. Will order
new bolts now and give it a go.





Rear Sprocket Bolts 10067711
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hmac
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hmac


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PostSubject: Re: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeSun Mar 25, 2018 5:14 pm

OK, so today I tackled the rounded sprocket nut. Cut the nut of with my angle grinder and the remains of the bolt fell out the back sprocket carrier. No hammering, punching or pressing needed. New bolt inserted, fitted new chain and sprockets and good to go.
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peardrop3
Very Valued VIP Member
peardrop3


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PostSubject: Re: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeSun Mar 25, 2018 6:44 pm

Good to hear that Harry as you never know with things like that!
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simbo
* Site Guru *
simbo


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PostSubject: Re: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeSun Mar 25, 2018 8:42 pm

Rear Sprocket Bolts 2170595768
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hmac
Member
hmac


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PostSubject: Re: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeSun Mar 25, 2018 8:44 pm

Got the chain and sprocket done, rear brake stripped, cleaned, lubed and reassembled. Then moved on to the chain guard, one of the phillips head screws that secures it had refused to budge and I ended up drilling the head off with a 7mm bit, I then used a 4mm bit to try and drill through before moving to a larger drill. I applied pressure and boom I was through. The drill had gripped the remains of the screw and spun it out the back of the swing arm with no damage to the threads. Must be my lucky day, no work tomorrow so having a couple of beers to celebrate a good days spannering.
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simbo
* Site Guru *
simbo


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PostSubject: Re: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeSun Mar 25, 2018 9:08 pm

Put some money on the lottery while the goings good  Rear Sprocket Bolts 3498837457
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hmac
Member
hmac


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PostSubject: Re: Rear Sprocket Bolts   Rear Sprocket Bolts Icon_minitimeSun Mar 25, 2018 10:34 pm

thumup
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