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Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

You will need to register before all the area's become visible, before doing so please enter & read the first thread in the Introductory area

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This is a free to access and use site.
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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Badger's modified C800 stock exhaust.

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Bluesman
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Bluesman



Badger's modified C800 stock exhaust. Empty
PostSubject: Badger's modified C800 stock exhaust.   Badger's modified C800 stock exhaust. Icon_minitimeMon Apr 15, 2019 9:07 pm

Okay, on Sunday Badger and I decided to give his stock exhaust a bit more oomph! First we punched a small hole through the first baffle plate in each pipe by inserting a long thin masonry bit through the end cap and bashing with a club hammer. Then we opened this a bit more with a wider bit. Finally we went to 3/4" using a sharpened pole. We had holes in the end to insert a screwdriver to twist it out. It was a bit of a job! We fired the bike and the sound was deeper than stock but after a bit of discussion decided to go further! 

    So we repeated the process through the first new  hole on the second plate which is a foot or so inside the pipe. When we had finally got through and inspected using a torch....presto we could see the catalytic converter meaning the pipe was now straight through!

We fired her up and the sound was throatier - nice!

Here's a pic and video.....

 Badger's modified C800 stock exhaust. Img_2011


Watch the video with headphones or speakers rather than phone to hear the difference!

 
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