Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

You will need to register before all the area's become visible, before doing so please enter & read the first thread in the Introductory area

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This is a free to access and use site.
Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Hydraulic clutch pushrod.

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GL600 Mart
Prospect




Hydraulic clutch pushrod. Empty
PostSubject: Hydraulic clutch pushrod.   Hydraulic clutch pushrod. Icon_minitimeThu Dec 05, 2024 1:11 pm

I recently removed the slave cylinder of my Intruder 600  and as instructed by Haynes, withdrew the clutch pushrod to inspect for wear. I have re-inserted the pushrod, but now cannot get the slave cylinder to seat properly. I think this is because the push rod did not go all the way back home. I cannot see a way of getting the pushrod back in fully. Is there any other solution other than a full clutch-side dismantle.
I'm guessing that the 600 and 800 intruder share the same crankcases.

Thanks
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GL600 Mart
Prospect




Hydraulic clutch pushrod. Empty
PostSubject: Re: Hydraulic clutch pushrod.   Hydraulic clutch pushrod. Icon_minitimeThu Jan 16, 2025 1:15 pm

In the end I managed to get it bolted up by pushing the slave cylinder piston back into the cylinder a bit. I had cable tied it to stop it expanding but it had obviously expanded a bit so was pushing on the pushrod. Clutch works OK now.
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Badger
Valued Member
Badger



Hydraulic clutch pushrod. Empty
PostSubject: Re: Hydraulic clutch pushrod.   Hydraulic clutch pushrod. Icon_minitimeFri Jan 17, 2025 4:23 pm

Nice job.   I wasn't even aware of a 600 Intruder.      I see it's a VS.
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