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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Fitted new horn under Right Side Panel - M800

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ippikin
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ippikin


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PostSubject: Fitted new horn under Right Side Panel - M800   Fitted new horn under Right Side Panel - M800 Icon_minitimeMon Jan 02, 2012 2:37 pm

Just finished fitting my new horn; and I've managed to get it and the relay neatly under the R side panel of my M800. I tried a Stebel nautilus (clone) but couldn't get it to fit, so bought a "Ring Hi Note" snail air horn from Halfords, along with a relay, wire, in-line fuse and connectors.

Managed to make a mounting bracket from a screw plate I found in the shed (see photo) and mounted the horn as shown. The relay bolted onto the lower bolt hole (which seems redundant) on the metal frame under the cover (as did the horn mounting bracket).

Ran a 25A wire from battery positive - via a 15A in -line fuse (again from Halfords) - to the relay down beside the battery tray; connects to terminal "30"....... then from the opposite terminal "87" using the same wire to one of the horn's spade terminals; then using the same wire from the other terminal on the horn back to battery negative (earth).

Ran long blue wires (5A) rated from the original stock horn wire connections (just plugged in spade terminals again) along the frame under the tank R side (see photo) and connected them to terminals "85" and "86" on the relay. Tidies things up with cable ties, replaced the side panel and voila! a loud horn which made the missus say "What were you doing in your shed?" from the house.

It all looks very neat and so much better than the stock horn.

Fitted new horn under Right Side Panel - M800 DSC01486

Fitted new horn under Right Side Panel - M800 DSC01488

Fitted new horn under Right Side Panel - M800 DSC01489







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Mr Intruder
Suzuki800.com Founder ... & ... Senior Administrator
Mr Intruder


Fitted new horn under Right Side Panel - M800 Empty
PostSubject: Re: Fitted new horn under Right Side Panel - M800   Fitted new horn under Right Side Panel - M800 Icon_minitimeMon Jan 02, 2012 5:49 pm

Excellent job done Grob, great write up & pictures Fitted new horn under Right Side Panel - M800 2170595768
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captain crash
Mentally Deficient lunatic ..... & ..... Site Moderator
captain crash


Fitted new horn under Right Side Panel - M800 Empty
PostSubject: Re: Fitted new horn under Right Side Panel - M800   Fitted new horn under Right Side Panel - M800 Icon_minitimeMon Jan 02, 2012 6:12 pm

Fitted new horn under Right Side Panel - M800 428386 Fitted new horn under Right Side Panel - M800 2170595768
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ippikin
Member
ippikin


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PostSubject: Re: Fitted new horn under Right Side Panel - M800   Fitted new horn under Right Side Panel - M800 Icon_minitimeMon Jan 02, 2012 10:22 pm

Cheers guys!
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scotland warrior
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scotland warrior


Fitted new horn under Right Side Panel - M800 Empty
PostSubject: Re: Fitted new horn under Right Side Panel - M800   Fitted new horn under Right Side Panel - M800 Icon_minitimeMon Jan 02, 2012 10:26 pm

Very nice job.

Fitted new horn under Right Side Panel - M800 2170595768 Fitted new horn under Right Side Panel - M800 523039737
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PostSubject: Re: Fitted new horn under Right Side Panel - M800   Fitted new horn under Right Side Panel - M800 Icon_minitime

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